PPSF / PPSU (Polyphenylsulfone)

Production-grade Thermoplastic

PPSF / PPSU (polyphenylsulfone) material has the greatest heat and chemical resistance of all Stratasys materials – ideal for aerospace, automotive and medical applications.

PPSF parts manufactured on our Stratasys 3D Printers are not only mechanically superior, but also dimensionally accurate, to better predict end-product performance. We can also sterilize PPSF via steam autoclave, EtO sterilization, plasma sterilization, chemical sterilization and radiation.

PPSF / PPSU 3D printed parts

PPSF / PPSU (Polyphenylsulfone) Material Profile

Learn more about the benefits of Fused Deposition Modeling printed parts

FDM Materials Profile

Learn more about the benefits of 3D printed FDM parts

Take a closer look at some of Stratasys’ most popular and versatile FDM materials along with six useful applications.

The materials covered in this video span from standard plastics (ABS-M30 and ASA) to engineering (Nylon 12) and high performance plastics (ULTEM 9085 and ULTEM 1010).

PPSF Filter 3D Printed Part
Main Uses

PPSU combines strong mechanical performance with high temperature and chemical resistance for demanding applications like low-volume injection molds, under-hood automotive scenarios and heat, chemical, plasma and radiation sterilization.

PPSF / PPSU (Polyphenylsulfone) Material Applications

Functional testing
Manufacturing tooling
Production parts
Chemical resistance
Heat, chemical, plasma and radiation sterilization
Injection Molds

PPSF / PPSU (Polyphenylsulfone) Material Specification

Properties and testing results for the 3D printing material

MECHANICAL PROPERTIESTEST METHODENGLISHMETRIC
Tensile Strength (Type 1, 0.125”, 0.2”/min)ASTM D6388,000 psi55 MPa
Tensile Modulus (Type 1, 0.125”, 0.2”/min)ASTM D638300,000 psi2,100 MPa
Tensile Elongation (Type 1, 0.125”, 0.2”/min)ASTM D6383%3%
Flexural Strength (Method 1, 0.05”/min)ASTM D79015,900 psi110 MPa
Flexural Modulus (Method 1, 0.05”/min)ASTM D790320,000 psi2,200 MPa
IZOD Impact, notched (Method A, 23 °C)ASTM D2561.1 ft-lb/in58.7 J/m
IZOD Impact, un-notched (Method A, 23 °C)ASTM D2563.1 ft-lb/in165.5 J/m
THERMAL PROPERTIESTEST METHODENGLISHMETRIC
Heat Deflection (HDT) @ 264 psiASTM D648372 °F189 °C
Glass Transition Temperature (Tg)DMA (SSYS)446 °F230 °C
Coefficient of Thermal ExpansionASTM D6963.1×10 in/in/°F5.5×10 mm/mm/°C
Melting Point———Not Applicable2Not Applicable2
ELECTRICAL PROPERTIESTEST METHODVALUE RANGE
Volume ResistivityASTM D2571.5×10 – 5.0×10 ohm-cm
Dielectric ConstantASTM D150-983.2 – 3.0
Dissipation FactorASTM D150-98.0015 – .0011
Dielectric StrengthASTM D149-09, Method A290 – 80 V/mil
ENVIRONMENTAL RESISTANCE24 HOURS @ 23 °C (73 °F)24 HOURS @ 100 °C (212 °F)
Antifreeze (Prestone), 50%PassedPassed
Gasoline-UnleadedPassedNot tested
Motor Oil 10W-40PassedPassed
Power Steering FluidPassedPassed
Transmission FluidPassedPassed
Windshield Washer Fluid, 50%PassedNot tested
OTHERTEST METHODVALUE
Specific GravityASTM D7921.28
Rockwell HardnessASTM D785M86

Fused Deposition Modeling (FDM) Service

Advantages of parts built with a Stratasys FDM 3D Printer

Tough long-lasting parts

High-performance thermoplastics combined with precision extrusion processes let us build strong, long-lasting and dimensionally stable parts;

TriMech production grade FDM solutions provide clients with the best accuracy, repeatability, and material selection of any 3D printing technology.

Used commonly in aerospaceautomotive and transportationmanufacturing, and more, this process is helping clients do more, do it better, and do it for less.

Meet production demands

TriMech FDM production systems are as versatile and durable as the parts they produce.

With the largest full-convection build envelopes and material capacities in their class, we can provide longer, uninterrupted build times, bigger parts and higher quantities than other additive manufacturing service providers.

In combination with our material portfolio, we are challenging the limits of what can be done with FDM technology.

Gain new possibilities

TriMech’s FDM specialists will help to streamline your business processes from design through manufacturing, eliminating the need for physical inventories and moving beyond the limitations of traditional manufacturing, whilst offering unparalleled efficiency, design freedom, and production agility.

Leverage the best solution on the market without the capital expense of in-house equipment: we deliver a tailored service, combining 20+ years of experience with industry-leading FDM technologies. Regardless of industry, we’ll help optimize timelines, costs, and approach.

Industries we work with

TriMech Advanced Manufacturing is used in a wide variety of industries

Architecture 3D printing
Architectural Design & Construction
  • Model making
  • Urban planning
  • Concepts
Consumer product 3D printing
High Tech & Consumer Products
  • Aesthetic and function testing
  • Concepts and prototypes
  • Sales and marketing models
Medical 3D printing
Dental, Medical & Life Sciences
  • Anatomical models
  • Medical devices
  • Orthopedics
  • Prosthetics
  • Surgical planning models
Industrial design 3D printing
Industrial Products, Mold Tool & Die
  • Jigs, fixtures, and assembly tooling
  • Injection molding
  • Silicone molding
  • Sand and investment casting
  • Thermoforming

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