DyeMansion Powerfuse S Series

Green vapor polishing solution to apply an injection molding-like surface finish to 3D printed parts made from PP, PA, TPU, ULTEM & more

Automated polishing & vapor finish system

The green & industrial vapor finish system for injection molding like sealed surfaces for your AM parts – across ALL geometries.

DyeMansion Vapor Fuse Surfacing (VFS) delivers injection molding-like parts, reducing surface roughness by up to 70 %; using an environmentally friendly non-toxic solvent.

DyeMansion Powerfuse Features

dyemansion vapor part

Compatible materials and technology

Most common hard and flexible polymers such as PA11, PA12, TPU and PP Technologies: SLS, MJF, SAF, HSS, FDM, FFF.

Closed loop

The solvent runs in a closed loop which means that there is no wasted material.

User friendly HMI

Choose your desired level of surfacing from pre-installed or customized programs to get the right finish for your material.

Large Process Chamber

With a chamber of 85l or 22.5gal the Powerfuse S can handle whatever you throw at it.

Continuous monitoring

With a user-centric design everything can be easily accessed and operated safely. Continuous monitoring allows an efficient and reproducible process.

Remote troubleshooting

Reduce your downtime and benefit from our remote troubleshooting offer for your Powerfuse S.

Customizable baskets

Specially designed basket inlays ensure that your part gets an ideal surface, no matter the size or shape.

DyeMansion Powerfuse S Series Benefits

dyemansion powerfuse ui

Intuitive User-friendly Interface

All versions of the Powerfuse Series provide an intuitive user-friendly interface with various user-levels. Pre-installed programs with specifically developed process parameters can be controlled. Your individual process parameters can be configured and saved easily, enabling a fast adaption to each specific application.

Automatic part handling such as automatic unloading of your processed parts supports the integration into the DyeMansion Print-to-Product workflow and the compete Additive Manufacturing chain.

dyemansion vapor parts

Green vapor polishing technology

The non-toxic VaporFuse VF47 EcoFluid is safe to use (no PFAS, no CMR and no vPvM/PMT). Operating the Powerfuse S does not require protective clothing against chemical hazards.

No additional equipment or reconstruction of installation site needed. Vapor polished parts treated with the Powerfuse S can be used for consumer, medical or food & beverage applications.

dyemansion workflow

Automation technology from Siemens

The Powerfuse S series blends right into the factory of the future with state-of-the-art automation technology from Siemens. Through
DyeMansion Data Connect, the machine integrates with your digital store floor with ERP/MES connectivity and standardized communication
protocols such as OPC-UA (optional 360° Digital Services feature).

Monitor and analyze all data surrounding the state and condition of the systems for performance & process optimization using the DyeMansion Workflow Center (optional 360° Digital Services feature).

dyemansion improved parts

High-quality surfaces with improved properties

VaporFuse Surfacing (VFS) delivers injection molding-like parts, reducing surface roughness by up to 70%. Parts are sealed, water repellent, and achieve washable surfaces that inhibit bacteria growth. Increased mechanical properties benefit delicate structures and soft materials.

Achieve an elongation at break increase by up to 200% depending on your material. The Powerfuse S can smooth inner channels which is unique in the industry and key for pipes or tubes.

Dyemansion Powerfuse S Series

Choose from four different machines featuring manual or automated loading

dyemansion powerfuse machines

Powerfuse S
manual loading
Powerfuse S
automatic loading
Powerfuse S PP
manual loading
Powerfuse S PP
automatic loading
Print-to-Product workflowVaporFuse SurfacingVaporFuse SurfacingVaporFuse SurfacingVaporFuse Surfacing
AutomationAutomated processes & manual loadingAutomated processes & manual loadingAutomated processes & automated loadingAutomated processes & manual loading
ConnectivityCloud-based machine monitoring via DyeMansion Workflow Center (optional), OPC UA interface for unidirectional communication via DyeMansion Data Connect (optional), remote support via VPNCloud-based machine monitoring via DyeMansion Workflow Center (optional), OPC UA interface for unidirectional communication via DyeMansion Data Connect (optional), remote support via VPNCloud-based machine monitoring via DyeMansion Workflow Center (optional), OPC UA interface for unidirectional communication via DyeMansion Data Connect (optional), remote support via VPNCloud-based machine monitoring via DyeMansion Workflow Center (optional), OPC UA interface for unidirectional communication via DyeMansion Data Connect (optional), remote support via VPN
Cycle time45 to 180 minutes45 to 180 minutes45 to 180 minutes45 to 180 minutes
Process chamber volume85l | 22.5gal85l | 22.5gal85l | 22.5gal85l | 22.5gal
Dimensions

Powerfuse S: 1700mm x 1700mm x 2070mm | 66.9inch x 66.9inch x 81.5inch

Manual loading belt: 705mm x 1700mm x 850mm | 27.8inch x 66.9inch x 33.5inch

Powerfuse S: 1700mm x 1700mm x 2070mm | 66.9inch x 66.9inch x 81.5inch

Automated loading belt: 960mm x 3466mm x 1300mm | 37.8inch x 136.5inch x 51.2inch

Powerfuse S: 1700mm x 1700mm x 2070mm | 66.9inch x 66.9inch x 81.5inch

Manual loading belt: 705mm x 1700mm x 850mm | 27.8inch x 66.9inch x 33.5inch

Powerfuse S: 1700mm x 1700mm x 2070mm | 66.9inch x 66.9inch x 81.5inch

Automated loading belt: 960mm x 3466mm x 1300mm | 37.8inch x 136.5inch x 51.2inch

Compatible materialsRigid materials like PA11 or PA12, and semi-rigid materials like TPU from most common printing technologies & material suppliersRigid materials like PA11 or PA12, and semi-rigid materials like TPU from most common printing technologies & material suppliersPP (Polypropylene) from most common printing technologies & material suppliersPP (Polypropylene) from most common printing technologies & material suppliers

DyeMansion Vapor Fusing Process

Four steps to go from 3D printer to smooth sealed parts

dyemansion hang parts

1. Load Parts

Hang parts in the basket – you can prepare up to 5 at once.

dyemansion vapor control

2. Select a Program

Choose the right program for your material.

dyemansion powerfuse notifications

3. Visual Notifications

Your parts are being smoothed.

dyemansion vps parts

4. Process Complete

Marvel at your vapor polished parts.

Dyemansion Powerfuse S Series

Industries we work with

TriMech Advanced Manufacturing is used in a wide variety of industries

Architecture 3D printing
Architectural Design & Construction
  • Model making
  • Urban planning
  • Concepts
Consumer product 3D printing
High Tech & Consumer Products
  • Aesthetic and function testing
  • Concepts and prototypes
  • Sales and marketing models
Medical 3D printing
Dental, Medical & Life Sciences
  • Anatomical models
  • Medical devices
  • Orthopedics
  • Prosthetics
  • Surgical planning models
Industrial design 3D printing
Industrial Products, Mold Tool & Die
  • Jigs, fixtures, and assembly tooling
  • Injection molding
  • Silicone molding
  • Sand and investment casting
  • Thermoforming

DyeMansion Powerfuse S Series FAQs

Get answers to frequently asked questions about the Performance Series machines

What are the applications?

What is the typical cycle time?

What is the capacity for a run?

What size are the performance machines?

Which materials and technologies can be vapor fused?

How is the process eco-friendly?

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